After removing the rollbar headrests a while back I didn't do anything to the rollbarcover. But it isn't looking very nice with the cutouts. So I decided to cut the remaining pieces out.

First, mask of the bits I want to cut out.

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

Basically I want to remove all the material below the black tape.

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

As fiberglass usually generates a bit of dust I put in some covers for the interior.

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

Put on some protective gear, put a cutting disc on the dremel and go!

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

You can see the dust particles fly in this image :)

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

I got a nice fitting rubber strip from a friend. Put glue inside the strip, put it on the cover and taped it in place.

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

And it ended up looking like this.

[covers-thumb.jpg covers.jpg dremel-thumb.jpg dremel.jpg dust-thumb.jpg dust.jpg masking-thumb.jpg masking.jpg result-thumb.jpg result.jpg rubbertape-thumb.jpg rubbertape.jpg tape-thumb.jpg tape.jpg]

Pretty happy with the result, looks a lot better then it was with the cutouts.